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Engineering & Setup

Greenfield
Factory Design

Complete Ayurvedic factory development from concept to commissioning — architectural design, equipment layout, process flow and cGMP compliance, all delivered in just 4 weeks.

Ayurvedic Factory Design Layout
🏭
Greenfield Setup
Concept to Commissioning
Complete Setup in 4 Weeks
From greenfield site to fully commissioned cGMP-compliant Ayurvedic factory
4
Weeks Setup
80+
Factories Built
100%
cGMP Compliance
From Vision to Production

A Turnkey
Factory Solution

Setting up an Ayurvedic factory is a complex undertaking — combining classical formulation knowledge, modern pharmaceutical engineering, regulatory compliance and operational efficiency.

Dr. Dulal has personally designed and commissioned 80+ Ayurvedic and Unani manufacturing facilities across South Asia and Turkey. Each project is delivered as a complete turnkey solution — site analysis through final commissioning — typically within 4 weeks.

1
Site & Capacity Planning
Detailed analysis of land, capacity, product mix, utility availability and regulatory zoning.
2
Architectural Blueprint
Complete cGMP-compliant building layout — material flow, personnel flow, cleanroom zones.
3
Equipment Procurement
Vendor selection, machine specifications, technical evaluations and procurement guidance.
4
Commissioning & Validation
Installation, equipment qualification, staff training and regulatory submission preparation.
What's Included

Complete Design Services

Every Ayurvedic factory setup covers six core engineering services — from architectural blueprint to final cGMP audit-readiness.

📐
Service 01

Architectural Design

Complete factory blueprint — process flow optimization, room layout, utility placement and cGMP-compliant zoning. Designed for efficiency, scalability and regulatory approval.

⚙️
Service 02

Equipment Selection

Selecting the right Ayurvedic machinery — from tablet presses and granulators to extraction and ointment manufacturing equipment — matched to your product line and capacity.

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Service 03

Process Flow Optimization

Designing material flow — from raw herb storage through extraction, granulation, mixing, compression and packaging — to minimize cross-contamination and maximize throughput.

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Service 04

HVAC & Cleanroom

Pharmaceutical-grade HVAC systems with HEPA filtration, pressure differentials and temperature/humidity control — ensuring product purity and operator safety.

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Service 05

Utility Systems

Purified water systems, compressed air, steam, electrical infrastructure and effluent treatment — engineered for reliability and full regulatory compliance.

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Service 06

cGMP Compliance

Full regulatory documentation, SOPs, batch records and audit-ready quality systems — preparing your facility for DGDA, AYUSH and international inspections.

The 4-Week Plan

From Concept to Production

A structured four-week timeline takes your project from initial site assessment through full commissioning and trial production.

📋
Week 1
Planning & Design
Site survey, capacity planning, architectural blueprint & process flow.
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Week 2
Civil & Utilities
Civil work coordination, HVAC installation, water system & electrical setup.
⚙️
Week 3
Equipment Install
Machinery installation, calibration, IQ/OQ/PQ qualification & staff training.
Week 4
Commissioning
Trial batches, documentation finalization & audit-ready handover.
Core Infrastructure

Manufacturing Equipment

Every factory is equipped with industry-standard Ayurvedic manufacturing machinery — selected for reliability, scalability and cGMP compliance.

⚗️
Extraction Plant
Soxhlet, percolation & reflux
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RMG Granulator
Rapid mixer granulator
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Tablet Press
Single & rotary punch
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Capsule Filler
Hard gelatin capsule machines
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Ointment Mixer
Vacuum homogenizer
🍶
Liquid Filling
Bottle filling & capping lines
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Blister Packing
Strip & alu-alu packing
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QC Laboratory
HPLC, UV-Vis, microbial lab
Engineering Philosophy

"A great Ayurvedic factory is not built on machines alone — it is built on process, precision and the wisdom behind every decision."

— Dr. Shahinoor Rahman Dulal

🏭 Greenfield Setup

Ready to Build Your
Ayurvedic Factory?

Whether you are starting from scratch or scaling an existing facility — Dr. Dulal brings 20+ years of factory development expertise across South Asia and Turkey.

📐
Custom Blueprint
Tailored to your product line & site
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Worldwide Service
Projects in Bangladesh, Turkey & beyond
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Team Training
Production, QC & compliance staff